Composites Design Overview What's New? Getting Started Entering the Composites Design Workbench Defining the Composites Parameters User Tasks
Text Previews (text result may be not accurate) What's New?
4.
Document's specification tree before upgrade
Defining a Zone
Defining a Transition Zone
Running the Connection Generator
Refining a Transition Zone
Creating an ITP
Creating a Solid From Zones
In our example, we created ten transition zones in Zones Group.1, each zone containing one
contour; and four transition zones in Zones Group.2, each zone containing one contour as well.
and create the element you need.
Refer to
3.
4.
5.
2.
The
3.
4.
5.
6.
The
7.
8.
The
9.
10.
be updated.
11.
Refer to
15.
The solid is created with its edge going down to the level of the Z2 zone.
4.
The XLS File Select dialog box is displayed.
5.
6.
7.
The laminate information contained in the Import_Laminate.xls file has been applied to each zone.
8.
In the Laminate tab, you can see that the laminate corresponds to the one specified in the
Import_Laminate.xls file.
In the specification tree, the Laminate attributes are now displayed under the Laminate node.
Defining a Plies Group
Creating Plies From Zones
Creating Plies Manually
Modifying Plies
It contains the stacking order of the Composites part.
The Stack-up file from zones dialog box is displayed.
2.
The export enables you to analyze the stack-up and identify any possible problems.
3.
4.
5.
Here is an example with Zones Group.1.
The stack-up file contains the following information:
The Plies group Definition dialog box is displayed.
2.
3.
The feature (identified as Plies Group.xxx) is added to the specification tree, under the Stacking node.
This node will contain the structure for all the defined zones.
4.
In our example, we created two plies groups.
Refer to
contextual menu.
The Plies Creation dialog box is displayed.
2.
group where you want the plies to be inserted.
The sequence of plies are displayed in the Reorder Children dialog box.
11.
12.
The specification tree is modified accordingly.
The ply and its contour are automatically expanded in the specification tree.
(CPM)
Make sure you select both Zone Group.1 and Zone Group.2. The plies are created under Plies Group.1.
2.
3.
The Ply Definition dialog box is displayed.
The Surface field is automatically populated since the ply inherits the plies group's properties.
2.
3.
4.
8.
9.
10.
11.
This curve has thus to be selected twice.
The sequence of plies are displayed in the Reorder Children dialog box.
13.
14.
The specification tree is modified accordingly.
15.
16.
In our example we selected Sequence.62.
17.
The specification tree is modified accordingly.
To easily locate the ply in the specification tree:
you are able to modify its contours and attributes.
2.
Its name, value and color are displayed.
3.
4.
1.
2.
3.
4.
5.
7.
8.
9.
11.
ply and when exporting a core sample.
2.
The Replace Link dialog box is displayed.
3.
In our example we choose KEVLAR4.
4.
The following message is displayed:
5.
The KEVLAR4 material is applied to the whole stacking.
The material is applied only to the ply you selected.
For more information on materials and catalogs of material, refer to
2.
3.
Five new plies are
created and an
icon of manual
creation is
displayed on each
ply.
Note that the
order of the newly
created plies is
inverted, thus
to Ply.5,
corresponds
to Ply.4,
corresponds
to Ply.3,
corresponds
to Ply.2,
corresponds
to Ply.1.
4.
This time, only
four plies are
created since
Ply.5 is used as a
pivot, thus:
corresponds
to Ply.4,
corresponds
to Ply.3,
corresponds
to Ply.2,
corresponds
to Ply.1.
Manufacturing (CPM)
It can be a ply, a sequence, a plies group or a stacking.
In our example we selected Plies Group.1.
2.
The Core definition dialog box is displayed.
3.
Refer to
8.
It contains the stacking order of the Composites part.
The Stack-up file from plies dialog box is displayed.
2.
3.
4.
5.
The stack-up file contains the following information:
2.
3.
4.
5.
6.
The Stack-up file from plies dialog box is displayed.
6.
7.
8.
You are informed if the import succeeded or failed.
The specification tree has been modified according to the changes you made in the stack-up file.
9.
12.
16.
17.
The Limit Contour dialog box is displayed.
2.
It can be a ply, a sequence, a plies group or a stacking.
In our example we selected Plies Group.1.
3.
4.
When entering the values for Line.2, click Invert, to change the material Staggering direction.
5.
If you selected several plies, the step is automatically defined starting from the one you selected.
6.
The relimiting curve is displayed with a red arrow showing the material that is to be kept.
7.
The limit contour feature is created.
as well as the
2.
3.
4.
5.
6.
7.
The
1.
2.
3.
4.
They are displayed in the multiselection dialog box.
5.
6.
If you want to select Line.3, you must respect the order of selection of relimiting curves for the contour to be valid. In our e
order is Line.2, Line.3 and Line.1.
7.
8.
9.
10.
or
The
2.
4.
The Limit Contour dialog box is displayed.
5.
or
6.
Relimitation by gap filling
Relimitation by extrapolation
Manufacturing (CPM)
The 3D Multi-Splice dialog box is displayed.
2.
In our example, we selected Ply.20 to Ply.30.
3.
4.
5.
6.
The specification tree is updated accordingly.
1.
2.
3.
4.
5.
Manufacturing (CPM)
The Ply Exploder dialog box is displayed.
2.
Cumulative as per Stacking
3.
In our example we chose a value of 15mm.
4.
The exploded element is added under each ply in the specification tree.
5.
6.
7.
12.
13.
Now, only the exploded plies are displayed.
14.
The exploded surface of Plies Group.1 only is displayed.
The Solid From Plies dialog box is displayed.
2.
3.
4.
5.
As a result, an exact solid of the plies is created.
Solid created from the Plies Group.1
Creating a Core Sampling
gravity and mass on a ply, a sequence, a plies group, or a stacking.
Manufacturing (CPM)
The Numerical Analysis dialog box is displayed.
The analysis is automatically launched, displaying the results in the Analysis frame.
The numerical analysis of all the plies can now be exported in an external file (.xls or .txt). The default
The Numerical Analysis element appears in the Stacking node under each sequence containing the
The Core Sampling dialog box is displayed.
2.
3.
The dialog box is updated and the number of plies as well as the total thickness is displayed.
4.
The element (identified as CS.xxx) is displayed in the specification tree under the Composites analyses
and select the
The Core Samples dialog box is displayed:
1. Click the
2. Choose the Core_Sampling.xls file from the Samples directory.
3. Click
4. Click
You can check the
Synchronizing a Manufacturing Document
Swapping the Skin
Defining the EOP
Defining the Material Excess
Analyzing the Producibility
Inspecting the Producibility
Flattening Plies
separate .CATPart document, keeping the link to the engineering .CATPart.
The Manufacturing data generation dialog box is displayed.
2.
The manufacturing part contains:
previously created.
A warning is displayed to advice you to save your engineering part.
2.
3.
4.
5.
6.
8.
A message is displayed indicating the command was successful.
14.
The Synchronize dialog box is displayed.
15.
16.
The ManufacturingDocument.CATPart document is updated with the splice made on the EngineeringData2.CATPart.
synchronization:
engineering level prevails when performing a synchronization.
2.
It can be a ply, a sequence, a group of plies or a stacking.
In our scenario, we selected the Stacking (manufacturing).
The Skin swapping dialog box is displayed.
The engineering surface to be swapped is already selected in the
3.
defined in the engineering plies.
5.
In the specification tree, the Swapping feature (identified as Swapping.xxx) is displayed under each ply.
1. Double-click the Swapping.1 element in the specification tree.
The Skin Swapping dialog box is displayed.
2. Select the new manufacturing surface.
3. Click OK to perform the modification.
Only the ply referencing the feature is modified.
1. Double-click the Plies Group.1 feature in the specification tree.
The Plies group definition dialog box is displayed.
2. Click the
3. Click OK to perform the modification.
Defining the MEOP
plies.
(CPM)
The Edge of Part definition dialog box is displayed.
2.
3.
4.
A green tip replaces the red cross.
Refer to
The EEOP.1 element appears in the specification tree under the EOPs node and contains the closed contour.
The following task precisely explains how to define the MEOP.
the plies and is larger than the EEOP's boundary.
The Edge of Part definition dialog box is displayed.
2.
3.
4.
A green tip replaces the red cross.
The MEOP.1 element appears in the specification tree under the EOPs node (below the EEOP.1 element created in
The following task precisely explains how to define the material excess.
Open the
2.
It can be a ply, a ply sequence, a plies group or a stacking.
In our scenario, we selected the stacking.
The Material excess dialog box is displayed.
Plies are exceeded from the EEOP to the MEOP.
In the specification tree, the element (identified as Material excess.xxx) is displayed under each ply.
1. Double-click the Material Excess element in the specification tree.
The Material Excess dialog box is displayed.
2. Select other elements as EEOP or MEOP.
3. Click OK to perform the modification.
Open the
Engineering definition of ply.1
Manufacturing definition of ply.1
1.
2.
In our scenario, we selected the stacking.
The Material excess dialog box is displayed.
In the specification tree, the element (identified as Material excess.xxx) is displayed under each ply and contains only one
definition of the plies. The manufacturing plies will be nested, cut and put on the mold without the cutouts.
In some cases, the MEOP can contain more contours than the EEOP, for instance when tooling tabs are added to the
The Producibility dialog box is displayed.
2.
In our scenario, we selected Ply.1.
In the Entity frame, the
The reference angle is 90 degrees.
A color code applies depending on the deformation values:
3.
The original fiber directions are displayed on the point (blue for warp and red for weft).
Refer to
4.
In our scenario we selected 10mm.
The lower the radius values are, the more precise the meshes will be.
5.
6.
group.
Minimum Distortion
By default, the
A color code applies depending on the deviation values:
You can rely on those curves if you later want to create a dart or a splice in order to lower the ply's deformation.
Manufacturing (CPM)
2.
3.
The Inspection Analysis dialog box is displayed.
4.
In our scenario we selected Plies Group.1.
cannot be performed.
7.
result of the seeds behavior.
The Flattening dialog box is displayed.
2.
It can be a ply, a ply sequence, a plies group or a stacking.
In our scenario, we selected the stacking.
Multi-selection
6.
With Material Roll option
With Unfold Assembly option
In the specification tree, each flatten curve corresponding to a ply is added to this Ply node.
and all created flatten curves lie on this plane.
8.
The flatten curves are not displayed anymore.
10.
The flatten contour of ply.1 is displayed.
12.
13.
The flatten contour is updated.
16.
17.
The Curve Smooth Definition dialog box is displayed.
Texts are displayed on the flatten contour showing the discontinuities before smoothing.
You can see that several points on the flatten contour need to be refined.
Features created under the flatten body are not supported. In such a case, the flatten contour is in show mode.
2.
3.
4.
For the purpose of this scenario, the 3D curve is displayed in pink.
2.
4.
5.
Manufacturing (CPM)
Open the
The Export Ply dialog box is displayed.
2.
It can be a ply, a ply sequence, a plies group or a stacking.
3.
Two formats are available:
Default export paths are displayed, corresponding to the path where the sample is stored.
A 3D curve is displayed.
A flatten curve is displayed.
surface and the contour.
This area can be computed when launching a numerical analysis or creating a core sampling for instance.
You can remove the split area from all the plies of the stacking, a plies group, a sequence or a ply.
command.
contextual command.
command.
Creating Lines
Creating Planes
Creating Circles
Open the
1.
The Point Definition dialog box appears.
2.
The corresponding point is displayed.
If this point is not on the curve, it is projected onto the curve.
If no point is selected, the curve's extremity is used as reference.
The corresponding point is displayed.
You can also:
when using the
currently created point as the reference, as described in Creating Multiple Points in the Wireframe
and Surface User's Guide.
You will also be able to create planes normal to the curve at these points, by checking the
projection of the model's origin
as reference direction.
You can also use the contextual menu to specify the X, Y, Z components of the reference direction.
A point is displayed at each tangent.
generated. Refer to the
You can also click
when using the
If the ratio value is greater than 1, the point is located on the virtual line beyond the selected points.
3.
The point (identified as Point.xxx) is added to the specification tree.
Open the
The Line Definition dialog box is displayed.
2.
In this case a geodesic line is created, i.e. going from one point to the other according to the shortest
The geodesic line is not available with the Wireframe and Surface workbench.
points initially selected. These
The projections of the 3D point(s) must already exist on the selected support.
A vector parallel to the direction line is displayed at the reference point.
Proposed
The corresponding line is displayed.
The projections of the 3D point(s) must already exist on the selected support.
A line is displayed at the given angle with respect to the tangent to the reference curve at the selected
As many lines as indicated in the dialog box are created, each separated from the initial line by a multiple
Line tangent to curve at a given point
Line tangent to two curves
The corresponding line is displayed.
A vector normal to the surface is displayed at the reference point.
Proposed
The line (identified as Line.xxx) is added to the specification tree.
using the graphic manipulators.
Here is an example with the Bisecting line type, the
element.
Here is an example with the Point-Point line type, the
Up-to 1
Here is an example with the Point-Direction line type, the
Up-to 2
performed. It is only possible if the element is linear and lies on the same plane as the line being
created.
However, no extrapolation is performed if the Up-to element is a curve or a surface.
grayed out with the
By default, the Length type is selected.
The
The
The Line dialog box opens again with the first point initialized with the second point of the first
To stop the repeat action, simply uncheck the option or click Cancel in the Line Definition dialog box.
1.
The Plane Definition dialog box appears.
2.
the graphic manipulator.
Use the
currently creating), each separated from the initial plane by a multiple of the
This axis can be any line or an implicit element, such as a cylinder axis for example. To
select the latter press and hold the Shift key while moving the pointer over the element,
then click it.
reference plane on the rotation axis. It is oriented at the specified angle to the reference
plane.
onto the reference plane. If the reference plane is not parallel to the rotation axis, the created plane
is rotated around the axis to have the appropriate angle with regard to reference plane.
initial plane.
currently creating), each separated from the initial plane by a multiple of the
Here we created five planes at an angle of 20 degrees.
to the desired location.
When these two lines are not coplanar, the vector of the second line is moved to the first line
location to define the plane's second direction.
computed at the point on the curve that is the nearest to the selected point.
components, the
Use the
option to either:
Open the
1.
The Circle Definition dialog box appears.
2.
Depending on the active
For a circular arc, you can specify the
The circle, which center is the first selected point and passing through the second point or the projection of this second point
on the plane tangent to the surface at the first point, is previewed.
Depending on the active
For a circular arc, you can specify the
plane passing through the two points and whose normal is closest to the given direction is computed as follows:
The circle, passing through the first selected point and the second point or the projection of this second point on the plane
tangent to the surface at the first point, is previewed.
Depending on the active
For a circular arc, you can specify the trimmed or complementary arc using the two selected points as end points.
You can use the
With a plane as Support
With a direction as Support (the computed plane is
shown in blue)
Depending on the active
For a circular arc, you can specify the trimmed or complementary arc using the two of the selected points as end points.
It can be any linear curve.
With projection
Without projection
If one of the selected inputs is a planar curve, then the
Depending on the active
You can select the
If one of the selected inputs is a planar curve, then the
Depending on the active
You can select the
If one of the selected inputs is a planar curve, then the
Depending on the active
For a circular arc, you can specify the trimmed or complementary arc using the two tangent points as end points.
You can select the
circle type.
There are two ways to create a center and tangent circle:
1. Center curve and radius
2. Line tangent to curve definition
the option is checked, the Axis direction field is enabled.
In the specification tree, the axes are aggregated under the Circle feature. You can edit their directions but cannot modify
them.
If the datum mode is active, the axes are not aggregated under the Circle features, but one ore three datum lines are
Axis normal to the circle
Axis aligned with the reference direction
(yz plane)
Axis normal to the reference direction
This task shows how to join surfaces or curves.
Open the
1.
The Join Definition dialog box appears.
In Part Design workbench, the
If you double-click the
successively selecting elements will add/remove them. However, if you click only once, only the next
selected element is added or removed.
4.
The join is oriented according to the first element in the list. If you change this element, the join's
Checking it automatically checks the
Management
For further information, see
15.
These sub-elements are elements making up the elements selected to create the join, such as
separate faces of a surface for example, that are to be removed from the join currently being
created.
You can edit the sub-elements list as described above for the
elements displayed in the list, i.e. those that are not to be joined in the first join.
This option is active only when creating the first join, not when editing it.
17.
The surface or curve (identified as Join.xxx) is added to the specification tree.
This option is only available with the Generative Shape Design 2 product.
The purpose of the federation is to regroup several elements making up the joined surface or curve. This
Open the
1.
making up the elements federation.
You can edit the list of elements taking part in the federation as described above for the
elements to be joined
3.
federation, taking this propagation mode into account.
no element can be explicitly selected.
included in the federation
tangent to it, are part of the federation
To federate a surface and its boundaries in tangency, you need to select the face as well as the edges:
5.
up to surface
6.
The up to surface pas is automatically recomputed even though it does not lie over the same faces of the
surface as before, because these two faces belong to the same federation. This would not be the case if
the federation including all top faces would not have been created, as shown below.
9.
mode.
10.
A warning message is issued, informing you that an edge no longer is recognized on the pad.
11.
The Update Diagnosis dialog box is displayed, allowing you to re-enter the specifications for the
12.
The
Make sure the
prior to generating a view in a .CATDrawing document, in order to be able to visualize the ply contours and the GSD
curves.
The New Drawing Creation dialog box is displayed.
2.
Here, we selected the
3.
Ply contours are now represented, in addition to GSD curves.
For instance, a template can include the name, the material and the direction of the ply, when another template can
2.
3.
4.
5.
6.
They are displayed in the text editor.
7.
information.
1.
2.
Design
In Composites Design workbench, when saving data into ENOVIA V5, the global transaction is
Click the hotspots to display the related documentation.
The various menus and menu commands that are specific to Composites Design are described below.
Start
File
Edit
Insert
Tasks corresponding to general menu commands are described in the
See...
Defining a Zone Group
Create Zone
Defining a Zone
Create Transition Zone
Defining a Transition Zone
New ITP Creation
Creating an ITP
Connection Generator
Running the Connection Generator
Solid From Zones
Creating a Solid From Zones
See...
Importing a Laminate
See...
Creating a Stack-up File From Zones
Plies Creation From Zones
Creating Plies From Zones
New Plies Group Creation
Defining a Plies Group
New Ply Creation
Creating Plies Manually
New Core Creation
Creating a Core
Ply Table
Creating a Stack-Up File From Plies
Ply Table Import
Reading a Stack-Up File From Plies
Limit Contour
Creating a Limit Contour
Limit Contours From Input File
Reading a Staggering File
Create 3DMultisplice
Creating a 3D Multi-Splice for Plies
Ply Exploder
Exploding Plies
Exporting Ply Data
See...
Launching the Numerical Analysis
Core Sampling
Creating a Core Sampling
See...
Creating a Manufacturing Document
Synchronize this document from
Synchronizing a Manufacturing Document
Skin Swapping
Swapping the Skin
Edge Of Part
Defining the EOP
Material Excess
Defining the Material Excess
See...
Analyzing the Producibility
Flattening
Flattening Plies
Creating Planes
Circle...
Creating Circles
See...
Interoperability With Generative Shape Design
The Preliminary Design Toolbar contains the following tools:
The Import Laminate Toolbar contains the following tool:
The Plies Toolbar contains the following tools:
The Analysis Toolbar contains the following tools:
The Manufacturing Toolbar contains the following tools:
See
The Flattening Toolbar contains the following tools:
The Data Export Toolbar contains the following tool:
The Wireframe Toolbar contains the following tools:
The GSD Toolbar contains the following tool:
specification tree by the following icons.
Further information on general symbols in the specification tree are available in
Specification Tree
insert enabling to stiffen the part.
core sampling
Engineering Edge Of Part: engineering outer boundary of the plies.
EOP
Edge Of Part: outer boundary of the plies.
Inner Mold Line: top surface of the Composites part.
ITP
number of layers per association material / direction for one zone.
Manufacturing Edge Of Part: manufacturing outer boundary of the plies.
piece of fabric.
producibility
3D to 2D
producibility
bi-tangent and point
bi-tangent and radius
center and axis
center and tangent
point center and radius
three points
tritangent
two points
two points and radius
command
3D MultiSplice
Circle
Connection Generator
Core
EOP
Flattening
ITP
Join
Laminate
Limit Contour
Line
Manufacturing Data
Material Excess
Numerical Analysis
Plane
Plies From Zones
Plies Group
Ply
Ply Exploder
Ply export data
Point
Producibility
Skin swapping
Solid From Plies
Solid From Zones
Stack-Up File From Plies
Stack-Up File From Zones
Staggering File
Synchronizing Data
Transition Zone
Zone
Zones Group
connection generator
core sample
creating
3D multi splice
circles
circular arcs
core
Core Sample
exploded plies
ITP
limit contour
line
lines
manufacturing data
plane
planes
plies from zones
plies manually
points
solid
stack-up file from plies
stack-up file from zones
synchronizing data
creating point
EEOP
EOP
Material Excess
plies group
transition zone
zone
zones group
data
ply
interoperability
laminate
inspecting
producibility
interoperability
Generative Shape Design
Wireframe
joining
curves
surfaces
limit contour
creating
line
bisecting
normal to surface
point-direction
point-point
tangent to curve
up to a curve
up to a point
up to a surface
manufacturing document
synchronizing
material excess
modifying
angle-normal to plane
equation
from equation
mean through points
normal to curve
parallel through point
tangent to surface
through planar curve
through point and line
through three points
through two lines
plies group
ply
exporting data
flattening
ply from zones
point
creating
pre-R15 Composites models
upgrading
producibility
stack-up file from plies
staggering file
refining
transition zone
removing
ply shells
swapping
solid from plies
solid from zones
stack-up file from plies
creating
reading
stack-up file from zones
staggering file
swapping
skin
synchronizing
manufacturing document
synchronizing data
transition zone
defining
refining
pre-R15 Composites models
interoperability
zones group